Effectiveness of the separate collection system is the most important thing in the production of highquality compost. The present work aims to analyzed the mass balance of two separating machine components used in Babol composting facility (with capacity of 100 ton/day and 250 ton/day) based on recovery factor transfer function (RFTF) model to evaluate their efficiency. After sampling from the input and output of the processing line machines and quantitative and qualitative analysis of the waste, material balance was modeled based on RFTF. Calculations were performed for compost processing lines and a standard material balance diagram was prepared for both separation systems. Results showed that the new processing line of the Babol composting facility (with a capacity of 250 ton/day) has a more favorable performance compared to the old processing line (with a capacity of 100 ton/day). The new line reduced the amount of rejecting waste (refuse compost) by 19. 84% compared to the old processing line. Also, by using this processing line, the amount of separated organic waste which will be later used in the fermentation and aeration phase of compost production was increased by 19. 39%. In addition, the ratio of extracted materials with economic value was increased by 0. 45%.
Expanded Abstract Introduction The municipal solid waste composting line consists of three main phases: 1) separation, 2) aeration, and 3) final processing. The main purpose of the separation phase is isolating the compostable materials, i. e., organic materials, and reducing their size. Having high efficiency separating equipment is necessary for producing high quality compost. In this study, the mass balance of separating equipment used in Babol compost production plant was analyzed in order to evaluate its efficiency. Furthermore, the comparison of the acquired mass balance to the standard recovery factor transfer function (RFTF) model was conducted and corrective strategies to improve the efficiency of separating equipment was proposed. Materials and methods The Babol compost production plant was set up in 2000 with the initial capacity of 100 tons of mixed municipal waste per day. The production line consisted of an 8-meter trommel screen without magnet, a bag opener, and other mechanical separators. In 2018, the production line was renovated with the increased capacity of 250 tons per day to meet the new demands. More specifically, the new production line employs: 1) two 8-meter and 12-meter trommel screens, 2) one bag opener, 3) two magnets, 4) and a PLC control system. Mass balance analysis, which is the direct application of law of conservation of mass, is the key to evaluating efficiency of processing systems. The results of such an analysis can be used to determine the proper capacity of separating units. RFTF can be shown by a diagonal matrix, where each diagonal element represents the percentage of a specific component in the waste stream after the processing. These components include ferrous metals, non-ferrous metals, glass, paper, plastics, residual organic materials (OR), and residual inorganic materials (IR). In this study, to carry out our analysis, we compare the output of RFTF model with the mass balance of old and new (250 tons per day) processing lines. The physical analysis of input waste flow of RFTF is provided by the municipality of Babol. We took samples from input and output of processing line at multiple times for classification of component into the seven aforementioned groups. Discussion of Results Based on our physical analysis and the RFTF model calculations, the separation ratio of materials in the rotating circle of the old processing line with capacity of 100 tons of waste per day (12. 5 tons per hour) is 52. 78% under the sieve and 47. 22% on sieve. Moreover, the 12-meter trommel screen of the processing line with capacity of 250 tons of waste per day (31. 2 tons per hour) separates materials with the separation ratio of 50. 82% on sieve and 49. 18% under the sieve. These values for the 8-meter trommel screen with the input capacity of 15. 87 tons of waste per hour are 52. 96% on sieve and 47. 04% under the sieve. The separation ratios of materials in the waste processing unit of the old production line were 52. 8% organic matter (i. e., composting capacity), 44. 8% final residue (burial waste), and 2. 4% of the material with economic value (extracted in the manual recycling stations). In comparison with the output of the RFTF model with the same input material ratio, separates 9. 6% less organic materials which were buried in the landfill. Also, the separation ratios of the material in the waste processing unit of the new production line are 72. 19% organic matter (composting capacity), 24. 96% final disposal (burial waste) and 2. 85% materials of economic value (extracted in the manual recycling stations and by magnets). The new line separate 0. 19% less organic matter, and 7. 17% less materials with economic value compared with the output of RFTF model with the same input material ratio. Consequently, the percentage of final materials to be shipped to landfill for burial is 7. 36% higher. Conclusions Our findings show that the new processing line of the composting plant of Babol (with a capacity of 250 tons per day) has an enhanced performance compared to the old processing line of this plant (with a capacity of 100 tons of waste per day). The new line reduced the amount of burial waste (the final residues of processing line) by 19. 84% compared to the old processing line. Also, with the launch of a new processing line, the amount of organic matter developed for the production of compost, which will be later used in the fermentation and aeration phase, is increased by 19. 39%. In addition, the ratio of extracted materials with economic value is increased by 0. 45%. In spite of improved performance of the new processing line, there is huge gap between its performance and standard RFTF model output.